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Welding process with pressure plug
2023-11-16


The electric welding process with pressure sealing is a common welding method, which is widely used in various industrial fields. Below I will give you a detailed introduction to the process, covering raw material preparation, equipment setup, process steps and stability considerations.

First, raw material preparation

1. Welding machine: Ensure that the power supply of the welding machine is normal and the current is stable.

2. Electrode: Select the appropriate electrode according to the characteristics of the welding material to ensure that its quality meets the requirements.

3. Electrode head: Check the wear of the electrode head and replace it if necessary.

Second, equipment Settings

1. Select the right welding position: Select the right welding position according to the welding needs to ensure the operating space and stability.

2. Set current parameters: according to the thickness and requirements of welding materials, set the appropriate welding current parameters.

3. Prepare the grounding cable: Ensure that the grounding cable is in good contact with the welding workpiece to ensure the current flow.

Three, process steps

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1. Cleaner parts: Use brushes or other appropriate tools to remove oil, oxide and other impurities on the surface of the workpiece to ensure the quality of the weld.

2. Prepare the weld: according to the need, part of the material on the workpiece is removed or cut in order to form the required weld shape.

3. Installing the plugging device: Install the plugging device on one or both sides of the welding as required to prevent gas leakage during welding.

4. Welding current adjustment: According to the thickness and requirements of the welding material, timely adjust the welding current to maintain stability and meet the requirements.

5. Start welding: Move the welding torch at a certain Angle and speed to make the electrode head contact with the weld to form an arc and perform welding operations.

6. Check the weld: After the welding is completed, check the weld to ensure the quality and tightness.

7. Removing the plugging device: After the welding is complete, remove the plugging device and clean the welding area.

Four, stability precautions

1. Wear personal protective equipment: When performing welding operations, be sure to wear appropriate personal protective equipment, such as welding masks, earplugs, gloves, etc.

2. Avoid gas poisoning: Harmful gases will be produced during the welding process, so ensure that the working area is well ventilated to avoid poisoning accidents.

3. Prevent fire danger: welding operation sparks, should ensure that the surrounding environment is free of flammable substances, and equipped with fire fighting equipment such as fire extinguishers.

4. Maintain equipment stability: regularly check and maintain the welding machine and accessories to ensure its normal operation and stable performance.

5. Learn technical knowledge: familiar with the relevant welding knowledge, and keep learning updated, understand the newer stability standards and process requirements.

The above is a detailed introduction to the welding process with pressure plugging, I hope to help you. Please note that in actual operation, adjustments and improvements should be made according to the specific situation, and comply with the relevant stability regulations and standards.

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